INTERNAL QUALITY CONTROL

Internal quality control (IQC): interpreting signals and responding to change

IQC helps detect changes in a measurement process. Its value depends on the material, control levels, timing, decision rules and response—not simply on whether a chart contains points inside two lines.

By Stephen MacDonald · Updated 30 September 2026

Control limits and performance specifications answer different questions

Control limits describe expected behaviour under specified conditions and support detection of change. A performance specification states the analytical quality required for an intended use. A stable process can still be unsuitable for that use; a control signal indicates a need for investigation, not the size of patient-result error. [1, 2]

Keep the labels explicit. A limit based on the control material’s SD, an EQA assessment limit and an expanded uncertainty interval are not interchangeable because they happen to share the same units. Link the QC plan to the required analytical performance rather than assuming the chart alone establishes fitness for purpose.

Read the sequence as well as the latest point

In this fictional example the laboratory uses a previously established target of 100 units and SD of 2 units. The displayed target ±3 SD interval is therefore 94–106 units. These parameters are fixed; they are not estimated from the twenty points shown.

From run 11, the control results shift upwards. Every value remains inside the displayed interval, but run 18 completes eight consecutive results above the target. A plan containing that rule would signal at run 18 even though a check for individual points beyond ±3 SD would not. Other rules could signal earlier; this example does not evaluate a complete rule set. [2]

Twenty fictional control results plotted in fixed standard deviation units. A positive shift begins at run 11. All results remain between minus and plus three SD, but run 18 completes eight consecutive results above the target.
Figure 1. A sequence can signal change without crossing the displayed limits. Target = 100 units and established SD = 2 units; the lines represent 94 and 106 units. The example uses an eight-on-one-side rule solely for illustration, not as a recommended QC plan.

The lesson is to interpret observations against the rules specified in advance. Adding more rules can increase sensitivity and false alarms. The combination needs to be justified for the measurement procedure and the consequences of missed problems; the illustrated rule is not a universal recommendation.

Design the control plan around the failure you need to detect

Plan elementPractical question
Material and levelsWill these controls respond to the relevant analytical problem at concentrations that matter?
Frequency and timingHow much patient testing could occur before a problem is detected?
Decision rulesWhat signal triggers action, and what are the detection and false-alarm characteristics?
ResponseWho investigates, who decides about release, and how is recovery demonstrated?

CLSI C24 addresses statistical QC design and response to control events; EP23 places QC within a broader assessment of the measuring system, laboratory setting and clinical application. Neither implies that one frequency or rule combination is suitable for every examination. [1, 3]

Respond to a signal with an investigation

Follow the laboratory’s authorised procedure for release, escalation and any review of potentially affected results. Examine the sequence and the timing of calibration, reagent changes, maintenance, control preparation and storage. Decide which additional checks can distinguish a control-material problem from a measurement-process problem.

A repeat may contribute useful evidence, but repeating until a result falls inside the limits does not explain the event. Preserve the initial result and record why repeats were performed. If patient results could be affected, define the relevant period and evidence needed for review rather than assuming that a later acceptable control clears all earlier work.

Do not reset the chart to hide a change

Combining an unexplained shift with earlier results can move the calculated mean and widen the SD. The chart may then appear quieter because its comparison basis has changed. Investigate first. A justified new target or limit may be appropriate after a verified change, but document the reason, supporting data and date of application. [2]

A change in control lot also changes the material being monitored. Plan how the new target and variability will be established and how continuity will be assessed; do not assume that the old lot’s numerical target transfers unchanged.

Know what the control material represents

Controls need to be suitable for the intended monitoring task. Their behaviour does not automatically reproduce patient-specimen behaviour, and acceptable IQC cannot exclude every interference or pre-analytical error. Commutability is relevant when using material results to infer relationships between measurement procedures. [4]

Long-term IQC can inform the precision component of a measurement uncertainty estimate when the data represent the relevant conditions. It does not by itself supply every uncertainty contribution. Keep periods, levels, lots and exclusions traceable, and distinguish routine variation from investigated failures.

Close the loop

The useful endpoint is a documented conclusion: what changed, what was affected, what action was taken and how recovery was established. Review recurring events to decide whether the control plan itself needs improvement. Connect that record to verification, EQA and periodic review so that each contributes a different part of the evidence.

Sources and further reading